| 1 |
Magnet Safety Design |
Whether magnets are fully enclosed and protected from being released during normal use, foreseeable misuse, impact, torsion, and pull testing. |
No accessible loose magnet after applicable mechanical and abuse tests. |
Small, high-strength magnets can create a serious ingestion hazard if they separate from a block and are swallowed. |
Product construction drawings, risk assessment, mechanical-test reports, and production inspection records. |
| 2 |
Applicable Toy-Safety Standards |
Whether the product is tested for the destination market under the applicable version of ASTM F963, EN 71, or ISO 8124. |
A current test report identifies the exact product, age grade, destination market, and standard edition. |
Toy-safety requirements differ by market and cover mechanical, physical, flammability, chemical, and magnetic hazards. |
Independent laboratory report with product photographs, model number, test date, and applicable clauses. |
| 3 |
Chemical Compliance |
Control of restricted substances in plastics, coatings, adhesives, metals, and packaging. |
Testing and declarations cover the destination market, including relevant REACH, CPSIA, or other local requirements. |
Colorants, surface coatings, plasticizers, heavy metals, and adhesives may create compliance problems even when the product passes mechanical testing. |
Recent third-party chemical test reports, material declarations, supplier declarations, and batch traceability documents. |
| 4 |
Magnet Material and Strength Control |
Magnet grade, dimensions, coating, polarity consistency, and magnetic force control across production batches. |
Magnet specifications match the approved sample and are verified using calibrated inspection equipment. |
Variation in magnet strength can affect product performance, assembly quality, and the risk profile of the finished block. |
Magnet incoming-inspection records, material certificates, dimensional reports, and calibrated pull-force or flux-measurement records. |
| 5 |
Dimensional and Fit Accuracy |
Block length, width, thickness, hole position, connector alignment, and allowable dimensional tolerance. |
Measured dimensions remain within the approved drawing tolerance and connectors assemble without excessive gaps or interference. |
Accurate dimensions improve interchangeability, structural stability, and the consistency of construction sets. |
Approved technical drawings, first-article inspection report, gauge records, and in-process inspection plan. |
| 6 |
Material and Surface Durability |
Resistance of the plastic, coating, printing, and magnet cover to cracking, peeling, abrasion, sweat, saliva, and temperature changes. |
No sharp edges, exposed magnet, dangerous coating flaking, or unacceptable surface damage after relevant durability tests. |
Small blocks are frequently handled, dropped, washed, and exposed to skin contact; weak surfaces can reveal internal components. |
Material specifications, coating test results, abrasion reports, aging tests, and retained production samples. |
| 7 |
Quality-Management System |
Whether the factory maintains documented procedures for incoming materials, production, inspection, nonconforming products, and corrective action. |
A documented quality system is implemented and supported by audit records; ISO 9001 certification is useful but does not replace product testing. |
Consistent procedures reduce batch-to-batch variation and make defects easier to identify and correct. |
Quality manual, process-control plan, internal-audit records, corrective-action reports, and inspection checklists. |
| 8 |
Production Capacity and Lead Time |
Actual monthly capacity, available molding and assembly lines, minimum order quantity, sampling time, and replenishment lead time. |
Capacity statements are supported by production records and a written schedule for samples, mass production, and shipment. |
Small magnetic blocks often require synchronized molding, magnet insertion, sealing, assembly, inspection, and packaging operations. |
Capacity plan, production schedule, sample timeline, order-history evidence, and agreed service-level terms. |
| 9 |
Traceability and Batch Control |
Whether raw materials, magnets, components, operators, inspection results, and finished cartons can be traced to a specific batch. |
Each production batch has a unique lot code and retained records linking it to incoming materials and final inspection. |
Traceability supports targeted recalls, root-cause analysis, and verification of compliance documents. |
Lot-code system, packing records, material receiving logs, final inspection reports, and retention-sample policy. |
| 10 |
Packaging and Shipping Compliance |
Packaging safety, age grading, warnings, barcode accuracy, carton strength, and protection against magnet displacement during transport. |
Artwork and warnings match the destination market, packaging survives distribution testing, and shipping cartons protect the product from damage. |
Correct labeling and robust packaging reduce legal, safety, transit-damage, and customs risks. |
Approved packaging artwork, carton specifications, drop-test results, barcode verification, and shipment inspection report. |